lippert 6 point leveling system manual
The Lippert 6-Point Leveling System is an advanced electric/hydraulic solution for 5th wheel RVs, designed to provide automatic leveling and stabilization with ease and precision.
1.1 What is the Lippert 6-Point Leveling System?
The Lippert 6-Point Leveling System is an advanced electric/hydraulic leveling solution designed for 5th wheel RVs. It utilizes six points of contact—four corner jacks and two mid-frame jacks—to ensure precise leveling and stabilization. The system is operated via a controller and touch pad, offering both automatic and manual modes. It integrates sensors to detect uneven surfaces and adjusts automatically, providing a stable camping experience. This system eliminates the need for manual leveling blocks or chocks, saving time and effort during setup.
1.2 Importance of Proper Leveling for RVs
Proper leveling is crucial for RV stability, safety, and functionality. It ensures even weight distribution, preventing structural stress and appliance malfunctions. Leveling also enhances comfort by aligning floors and surfaces, reducing swaying and wobbling. Additionally, it improves drainage and prevents water accumulation. Correct leveling is essential for accurate operation of appliances like refrigerators and propane systems. It also ensures proper door and cabinet alignment, preventing damage. Overall, leveling is vital for a safe, comfortable, and functional camping experience, making it a priority for RV owners.
Table of Contents
This manual provides a comprehensive guide to the Lippert 6-Point Leveling System, including installation, operation, safety, and troubleshooting. Use this table to navigate easily through the sections.
2.1 Overview of the Manual
This manual is a detailed guide for the Lippert 6-Point Leveling System, covering installation, operation, safety, and troubleshooting. It is designed to help users understand and effectively utilize the system. The manual applies to both 4-point and 6-point configurations, providing specific instructions for each. Key topics include automatic leveling, system components, and maintenance. It also outlines safety precautions and operational guidelines to ensure proper use. By following this manual, users can achieve optimal performance and extend the lifespan of their leveling system. This comprehensive resource is essential for RV owners seeking to master their Lippert system.
2.2 Key Features of the Lippert 6-Point System
The Lippert 6-Point Leveling System offers advanced features for efficient RV leveling and stabilization. It includes electric/hydraulic jacks, automatic leveling capabilities, and a user-friendly touchpad controller. The system supports both 4-point and 6-point configurations, providing enhanced stability for 5th wheel RVs. Key features include hitch height memory, manual mode for precise control, and a high-pressure hydraulic system. The 6-point configuration ensures superior stability and leveling accuracy. Additionally, the system is designed for quick setup, saving time during campsite preparation. These features make it a reliable choice for RV owners seeking convenience and performance.
Safety Information
Ensure all individuals and pets are clear during operation. Keep hands away from hydraulic leaks, as high-pressure fluid can cause injury. Always operate on a level surface.
3.1 General Safety Precautions
Ensure all individuals, pets, and property are clear of the RV while operating the Lippert 6-Point Leveling System. Keep hands and body parts away from hydraulic leaks, as high-pressure fluid can cause serious injury. Always operate the system on a reasonably level surface. Make sure the RV is parked securely and the battery is fully charged. Never use the system for lifting or stabilizing the RV for service or maintenance. Follow all guidelines in the manual to avoid accidents and ensure safe operation.
3.2 Operating Conditions for the Leveling System
The Lippert 6-Point Leveling System must only be operated under specific conditions to ensure proper function and safety. The RV should be parked on a reasonably level surface to avoid system strain. Ensure the battery is fully charged and operating at 12V DC for optimal performance. The system is designed exclusively for leveling and stabilization, not for lifting or supporting the RV during maintenance. Always follow the manual’s guidelines for operation to prevent damage or malfunction.
3.3 High-Pressure Hydraulic System Warnings
The Lippert 6-Point Leveling System operates under high hydraulic pressure, posing risks of serious injury if not handled properly. Fluid leaks can occur at high pressure, potentially causing skin-penetrating injuries. Always avoid contact with hydraulic fluid and wear protective gear. Ensure the system is depressurized before maintenance. Never attempt to lift or support the RV using the leveling system. Regularly inspect for leaks and follow the manual’s maintenance schedule to prevent accidents. Proper precautions are essential to ensure safe operation and longevity of the hydraulic components.
System Components
The Lippert 6-Point Leveling System includes a controller, hydraulic pump, sensors, and jacks, working together to provide precise leveling and stabilization for 5th wheel RVs.
4.1 Controller and Touch Pad Diagram
The Lippert 6-Point Leveling System features a user-friendly controller and touch pad interface. The controller acts as the central command unit, connecting sensors, jacks, and the hydraulic pump. The touch pad includes buttons for Auto Level, Front, Rear, Left, Right, and Power functions. A diagram in the manual illustrates the layout of these components, showing how they integrate to ensure precise leveling. This visual guide helps users understand the system’s operation and troubleshoot connections effectively, ensuring proper setup and functionality.
4.2 Hydraulic Pump and Motor Assembly
The hydraulic pump and motor assembly are critical components of the Lippert 6-Point Leveling System. The 12V DC electric motor powers the hydraulic pump, which distributes fluid to the jacks for leveling. This assembly is designed for high-pressure operation, ensuring precise and reliable movement. Proper maintenance, including regular hydraulic fluid checks, is essential for optimal performance. The pump and motor are pre-assembled and tested for durability, providing smooth operation during auto and manual leveling modes. Regular inspection of connections and fluid levels is recommended to prevent system malfunctions.
4.3 Sensors and Jacks Configuration
The Lippert 6-Point Leveling System relies on advanced sensors to detect the trailer’s tilt and position. These sensors communicate with the controller to ensure precise leveling. The system features six jacks: front, rear, and mid-points, with the mid jacks stabilizing the trailer during auto-leveling. Proper alignment and calibration of sensors are crucial for accurate operation. The jacks are configured to work in unison, ensuring stability and levelness; Regular inspection of sensor connections and jack alignment is recommended to maintain optimal performance and prevent system errors.
Installation and Setup
Proper installation and setup of the Lippert 6-Point Leveling System are crucial for optimal performance. Follow OEM guidelines for mounting the controller and sensors accurately. Ensure the zero point calibration is performed correctly to avoid system errors. Professional installation is recommended to guarantee safety and functionality.
5.1 OEM Installation Guidelines
Adhere to the manufacturer’s instructions for installing the Lippert 6-Point Leveling System. Ensure the controller and sensors are mounted in the recommended positions to maintain proper alignment. Follow the wiring diagram to connect components accurately, avoiding any misconnections that could lead to system errors. Use the specified hardware and torque values to secure the jacks and hydraulic components. Proper installation ensures optimal performance and safety. Always recommend a trained professional for the setup to prevent potential malfunctions or hazards during operation. Incorrect installation may result in system failure or unsafe conditions.
5.2 Mounting Position of the Controller and Sensors
The controller and sensors must be mounted in a level and secure position to ensure accurate system operation. Follow the manual’s specifications for optimal placement, typically near the center of the RV. Ensure the controller is accessible for operation and monitoring. Sensors should be installed on a stable surface, free from vibrations or obstructions. Proper alignment is critical for accurate leveling readings. Refer to the installation guide for precise mounting locations and torque specifications to avoid calibration issues. Incorrect placement may lead to system malfunctions or inaccurate leveling results. Always consult the manual for specific instructions.
5.3 Zero Point Calibration Process
The Zero Point Calibration ensures the system accurately references the RV’s level position. Start with the RV on a level surface and the leveling system deactivated. Activate the system and press the left and right buttons simultaneously to begin calibration. The system will automatically adjust to the Zero Point, confirming with a signal. This process must be completed before using Auto Level mode to ensure proper operation. Improper calibration can lead to inaccurate leveling results. Always follow the manual’s instructions for this critical setup step. Calibration ensures optimal performance and safety during use.
Operation Modes
The Lippert 6-Point Leveling System features Auto Level Mode for automatic adjustments, Manual Mode for precise control, and Emergency Procedures for safe operation.
6.1 Auto Level Mode
The Auto Level Mode simplifies RV leveling by automatically adjusting the jacks to achieve a perfectly level position. This feature utilizes advanced sensors and hydraulic technology to ensure precise leveling. With just the push of a button, the system activates, typically completing the process in under three minutes. The mode remembers the hitch height for quick reuse, enhancing convenience. It also integrates with emergency procedures to ensure safe operation, making it ideal for campers seeking efficiency and reliability. This mode is designed to minimize manual intervention and provide a stable setup quickly.
6.2 Manual Mode and Jack Control
The Manual Mode allows users to control each jack individually, providing precise adjustments for uneven surfaces. This mode is activated when the system is turned on but not in Auto Level. The touch pad features buttons for front, left, right, and rear jacks, enabling independent operation. The system requires a battery voltage of at least 12.2V DC to function correctly. Manual Mode is ideal for fine-tuning the RV’s position or addressing specific leveling needs. It also includes an emergency mode, activated by pressing both front buttons simultaneously, to raise the RV to a safe height if needed.
6.3 Emergency Procedures
In case of an emergency, the Lippert 6-Point Leveling System includes a manual override feature. Pressing the left and right buttons simultaneously activates the emergency mode, raising the RV to a safe height. Ensure all individuals and pets are clear of the unit during this process. The system is designed to return to the zero point calibration for stability. Always follow safety guidelines and avoid using the system for purposes other than leveling. Proper battery voltage (12.2V DC or higher) is essential for reliable operation.
Troubleshooting
Common issues include error codes, system malfunctions, and hydraulic leaks. Check for low battery voltage, faulty sensors, or blocked hydraulic lines. Refer to the error code list in the manual for specific solutions. If problems persist, contact Lippert support for assistance.
7.1 Common Error Codes and Solutions
The Lippert 6-Point Leveling System may display error codes such as E1, E2, or E3, indicating issues like communication failures or hydraulic malfunctions. E1 often relates to sensor misalignment, while E2 may signal low battery voltage. E3 typically points to hydraulic system errors, such as fluid leaks or blocked lines. To resolve these, check sensor alignment, ensure proper battery charge, and inspect hydraulic components for damage. If issues persist, consult the manual or contact Lippert support for professional assistance. Regular system checks can prevent these errors and ensure smooth operation.
7.2 System Malfunction and Diagnostic Steps
If the Lippert 6-Point Leveling System malfunctions, start by checking the error codes displayed on the control panel. Common issues include sensor misalignment, hydraulic leaks, or low battery voltage. Inspect all hydraulic lines for damage or blockages and ensure the system is properly charged. If sensors are misaligned, recalibrate them according to the manual; For persistent issues, perform a system reset or contact Lippert support. Regular maintenance, such as fluid checks and sensor calibration, can help prevent malfunctions. Always refer to the manual for detailed diagnostic procedures.
Maintenance
Regular maintenance ensures optimal performance. Check hydraulic fluid levels, inspect lines for leaks, and clean sensors. Calibrate sensors annually and lubricate moving parts as needed.
8.1 Regular Maintenance Schedule
The Lippert 6-Point Leveling System requires regular maintenance to ensure optimal performance. Check hydraulic fluid levels monthly and inspect lines for leaks. Clean sensors every 3-6 months to maintain accuracy. Lubricate all moving parts annually to prevent wear. Calibrate sensors as outlined in the manual to ensure proper function. Regular maintenance prevents system malfunctions and extends its lifespan. Always follow the manufacturer’s guidelines for specific procedures and safety precautions.
8.2 Hydraulic Fluid and Pump Maintenance
Regularly inspect the hydraulic fluid level in the Lippert 6-Point Leveling System, ensuring it meets the recommended high-pressure hydraulic oil specifications. Check for leaks around hoses and connections. Add fluid as needed, following the manual’s guidelines. Turn on the pump and cycle the jacks to bleed air from the system. Inspect the pump for wear or unusual noise, which may indicate the need for professional servicing. Replace the hydraulic filter annually or as specified. Maintain fluid cleanliness to prevent contamination and system damage. Always refer to the manual for specific maintenance procedures and safety guidelines to ensure reliable system operation.
8.3 Sensor Calibration and Adjustment
Calibrate the sensors to ensure accurate leveling performance. Start by parking the RV on a level surface and turning off all systems. Press and hold the “Zero Point” button until the system resets. Cycle the jacks to confirm proper alignment. Adjust sensors if the system indicates uneven leveling. Refer to the manual for specific calibration steps. Regularly check sensor accuracy to maintain precise operation. If issues persist, contact Lippert support for assistance. Proper calibration ensures smooth and efficient leveling, enhancing overall system reliability and RV stability.
The Lippert 6-Point Leveling System offers unmatched convenience, efficiency, and reliability for RV owners, ensuring precise leveling and stabilization with minimal effort, enhancing overall camping experiences.
9.1 Summary of Key Features and Benefits
The Lippert 6-Point Leveling System is an advanced electric/hydraulic solution designed for 5th wheel RVs, offering automatic leveling and stabilization with unmatched precision. It features a user-friendly control panel, automatic and manual operation modes, and a robust 6-point configuration for enhanced stability. The system ensures quick and effortless setup, saving time and reducing physical effort. With built-in sensors and hydraulic jacks, it provides accurate leveling on various surfaces, improving safety and comfort. Its efficient design and durable construction make it a reliable choice for RV enthusiasts, ensuring optimal performance and peace of mind during camping trips.
9.2 Final Tips for Optimal System Performance
For optimal performance, ensure the Lippert 6-Point Leveling System is regularly maintained, with hydraulic fluid levels checked and sensors calibrated. Always operate the system on a stable, level surface and avoid overloading the RV. Keep the control panel clean and free from obstructions. Refer to the manual for troubleshooting common issues and perform routine inspections to prevent malfunctions. Proper usage and adherence to safety guidelines will extend the system’s lifespan and ensure reliable operation during every camping trip.
Additional Resources
For more information, visit the official Lippert website to access the full manual. Contact customer support at 432-547-7378 or customerservice@lippert.com for assistance.
10.1 Accessing the Full Manual Online
To access the complete manual for the Lippert 6-Point Leveling System, visit the official Lippert support website at https://www.lippertcomponents.com/support/.
Here, you can find detailed instructions, troubleshooting guides, and technical specifications. The manual is available for download in PDF format, ensuring easy access to all system information.
For additional resources, explore the ” Manuals” section or contact Lippert support directly for further assistance.
10.2 Contact Information for Support
For assistance with the Lippert 6-Point Leveling System, contact Lippert customer service at customerservice@lippertcomponents.com or call 1-866-524-7878.
Visit their official website at https://www.lippertcomponents.com/support/ for additional resources, troubleshooting guides, and product information.
Their team is available to address any questions or concerns regarding the manual or system operation.